Construction Internal Audits are an integral part of any Quality Management System (QMS) and a fundamental requirement of the ISO:9001 Standard. However, things can be quite different if the audit refers to the quality management system (QMS) of a project or of a construction company.
Carrying out Internal Audits is critical for the
identification of any issues and to prevent nonconformities before they
actually occur.
Types of Construction
Audits
1. Prequalification or
Pre-selection Audits
These
are internal audits that the organization or the Project is performing to
assess the management system of a subcontractor or supplier (including
Designers) before a contract is signed with them. Once such an audit has a
successful outcome, then the subcontractor can then be considered for the
specific works in the project and enter the tendering or bidding process.
2. Third-party audits for
certification
These
audits are when a third-party accredited organization is invited (or “hired”
basically) to audit a construction project or a construction company to provide
the ISO:9001 Certificate (many times required by the Client). These are very
strict and thorough audits that usually cover other standards, such as ISO
14001 (Environmental Management Systems) and ISO 45001 (Health and Safety
Management Systems). These audits are usually carried out on an annual basis
and are required to renew the ISO Certification.
3. Project Internal
Construction Audits
These
are the internal audits that are usually carried out by the quality personnel
of the specific Project (Quality or QA/QC Department) and their aim is to
scrutinize the internal processes that have been set up for this Project only.
This category also includes Audits on Subcontractors, Designers and Suppliers
of the project/company, mainly
a) To ensure that the document control procedure is
in line with the relevant international standards.
b) To ensure that the approved Project Quality plan,
Inspection Test Plan and Project HSE Plan are
effectively implemented at site level and in place.
c) To ensure that the general and specific contract
requirements, client requirements, and Specifications are complied with.
d) Systems audit, compliance audit, and product audit
as per Client requirements.
e) To ensure that the criteria of international best
practice standards for quality, health, safety, and
the
environment are met at the site level.
4. Internal Audits from the
parent company
It’s not
uncommon in construction industry, for the Quality Department of the parent
company) to audit a specific project team. These basically aim to monitor the
performance of the project according to corporate procedures. These internal
audits are also very common in Construction Joint
Ventures, where each JV partner monitors the project’s system and performance.
5. Audits by the Client
These
are Audits that are carried out by the Client or Client’s representatives in
order to make sure that all contractual requirements regarding the quality
management system of the Project are in place. Usually, during the Audit, the
Contractor is represented by the Project’s Quality Department. The construction
industry is unique in that regard because it is one of the industries where the
“Customer” can perform audits during the production of the “Product”.
6. Mini internal Project
Audits
These
quick audits are also called “Surveillances” or “Works-Audits” and they are
usually short audits from the Quality Department of a Project to ensure that
the approved documentation (Method Statements, Inspection and Test Plan,
Procedures etc) are followed on site. Sometimes, these are also performed as
“Quality Tours or Walks”. It’s not uncommon for these ones to be performed (or
witnessed) by the Client’s representatives as well.
7. Other Construction Audits
These
are any other unplanned audits that don’t belong to the above categories. These
are mainly unplanned audits that the management requests after an incident or a
major NCR. These are useful for identifying the root causes of an issue or
understanding trends that might be affecting a construction project or a
company.
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